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Intelligent Factory System

Simplify, connect and enhance your operational backbone

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factoryImageok

Our platform enables factory reactivity and responsiveness to optimize efficiency and customer service.

We apply Lean Manufacturing Techniques (PULL) to strain the factory flow for superior performance.

Our platform enables factory reactivity and responsiveness to optimize efficiency and customer service.

We apply Lean Manufacturing Techniques (PULL) to strain the factory flow for superior performance.

Our platform enables factory reactivity and responsiveness to optimize efficiency and customer service.

We apply Lean Manufacturing Techniques (PULL) to strain the factory flow for superior performance.

d-one
Manufacturing Execution System

Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.

d-one
Warehouse Management System

Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.

d-one
Manufacturing Execution System

Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.

d-one
Warehouse Management System

Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.

d-one
Manufacturing Execution System

Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.

d-one
Warehouse Management System

Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.

Both modules are add-ons to your ERP

They are natively integrated and allow you to develop the factory of the future.

A fully connected factory leveraging
Industry 4.0

All modules can be connected and integrated through IoT and Data Collection to existing systems, devices, and PLC to enable a digital twin of your factory environment: a full visibility for optimized and responsive operations and monitoring energy efficiency.

MoldingPlastictechnology

Molding & Plastic technology

QRCodeRFIDNfc

QR Code, RFID, Nfc assembly

Testingmachine

Testing machine assembly

Modularsmartassembly

Modular & smart assembly

Sensor & PLC assembly

DatalakeandIotecosystem

Data lake and Iot ecosystem

Productionline

Production line assembly

Additive manufacturing

VisualboardsMobileapp

Visual boards & Mobile app

MES capability

Shopfloor Scheduling integrated with manufacturing execution

Once we move from planning to execution, Shopfloor Scheduling supports in creating the best detailed production plan. It’s a centralized point of communication in the company, between your planning department and shop floor team leaders and workers.

Shopfloor Scheduling

Gantt for graphical representation of planned and production orders. Internal bar indicates also the setup time duration

Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management

Calendar management. The grey background indicates unavailable slot (block zone, planned maintenance,…)

Colors to display different type of orders, material availability and compliance with the delivery date

Integrated real-time manufacturing data (production progress) to enable rapid change and get impact of performance issues to customer deliveries

Advanced functions like Drag & Drop, re-alignment, automatic adjustment of bars lengths, automatic conversation of planned order to production order and order split

Gantt for graphical representation of planned and production orders. Internal bar indicates also the setup time duration

Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management

Calendar management. The grey background indicates unavailable slot (block zone, planned maintenance,…)

Colors to display different type of orders, material availability and compliance with the delivery date

Integrated real-time manufacturing data (production progress) to enable rapid change and get impact of performance issues to customer deliveries

Advanced functions like Drag & Drop, re-alignment, automatic adjustment of bars lengths, automatic conversation of planned order to production order and order split

Gantt for graphical representation of planned and production orders. Internal bar indicates also the setup time duration

Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management

Calendar management. The grey background indicates unavailable slot (block zone, planned maintenance,…)

Colors to display different type of orders, material availability and compliance with the delivery date

Integrated real-time manufacturing data (production progress) to enable rapid change and get impact of performance issues to customer deliveries

Advanced functions like Drag & Drop, re-alignment, automatic adjustment of bars lengths, automatic conversation of planned order to production order and order split

MES capability

Shopfloor Scheduling & sequence optimizer

Drives machine optimized production sequences with the best utilization of factory capacity and taking into account potential constraints

sequence Optimizer

Optimize the production scheduling under the following constraints: finite capacity resources (machines), sub-assembly precedence relations, start dates and due dates of orders, calendar, shifts, work-teams and setup time

Order sequence optimization improving resources utilization reducing the setup time while respecting material availability

Capacity-Loading Scheduling. Routing and Machine capacity are considering %OEE (key performance efficiency) as a factor to calculate the processing time of a production of a product

Forward and backward scheduling. Stock the optimal level of inventory

Fully integrated with most of ERP, to download master data and upload the production scheduling result

MES capability

Clear To Build: material availability check

The fully integrated Clear-To-Build functionality will always verify that materials, sub-assemblies, machines and people are available to start production

cleartobuild

Monitor components and sub-assembly availability. Check the scheduled finish date of related sub-assembly planned order

View by FG Orders having problem with components / subassy not in stock

Colored flag to indicate the clear build status, display production order with shortage stock on components / sub-assy, embedded in gantt bar

View by Components, having not enough stock to cover the FG or sub-assy order

Popup with realtime stock update, purchase order, advanced shipment notification and in-transit stock. Alert of late deliveries of raw material

Interface with ERP, on-demand and backgroud download

Monitor components and sub-assembly availability. Check the scheduled finish date of related sub-assembly planned order

View by FG Orders having problem with components / subassy not in stock

Colored flag to indicate the clear build status, display production order with shortage stock on components / sub-assy, embedded in gantt bar

View by Components, having not enough stock to cover the FG or sub-assy order

Popup with realtime stock update, purchase order, advanced shipment notification and in-transit stock. Alert of late deliveries of raw material

Interface with ERP, on-demand and backgroud download

Monitor components and sub-assembly availability. Check the scheduled finish date of related sub-assembly planned order

View by FG Orders having problem with components / subassy not in stock

Colored flag to indicate the clear build status, display production order with shortage stock on components / sub-assy, embedded in gantt bar

View by Components, having not enough stock to cover the FG or sub-assy order

Popup with realtime stock update, purchase order, advanced shipment notification and in-transit stock. Alert of late deliveries of raw material

Interface with ERP, on-demand and backgroud download

MES capability

Routing: templates, machine capacity, equipment

Capacity and homologation management

Manage multiple variant with validity date

Setup the number of operators

Manage various operations

Manage tools and equipment for each material operations for the routing

Manage skills per operation

Upload check list and work instructions in various format (drawing, pdf, video,…)

Integrated with ERP, download data at required frequency

Management of %OEE as a factor to calculate the processing of a product. It can be automatically regularly updated by historical data

machine capacity equipment

MES capability

Calendar, Shifts and Setup Time

Calendar Shifts and Setup Time

Calendar management: easy to input block zone by machine or group of machine (like calendar events)

Management of shift per machine and week

Planned maintenance, training, shutdown, holidays, vacations

Management of Setup time (change over) per machine and material from / to

Recurrences of calendar events

Integrated with ERP, download data at required frequency

Calendar management: easy to input block zone by machine or group of machine (like calendar events)

Management of shift per machine and week

Planned maintenance, training, shutdown, holidays, vacations

Management of Setup time (change over) per machine and material from / to

Recurrences of calendar events

Integrated with ERP, download data at required frequency

Calendar management: easy to input block zone by machine or group of machine (like calendar events)

Management of shift per machine and week

Planned maintenance, training, shutdown, holidays, vacations

Management of Setup time (change over) per machine and material from / to

Recurrences of calendar events

Integrated with ERP, download data at required frequency

MES capability

Visual Management. Control of operations.

Visual management is a way to visually communicate expectations, performance, standards or warnings in a way that requires little or no prior training to interpret. You may have heard this term in the context of the workplace, particularly factories, but it is actually used in all kinds of everyday scenarios. Walk down the corridor and immediately turn to look at the factory or the progress of a specific production line.

VisualManagementControlofoperations_

Mobile app to check the production progress of the whole plant or a specific module (technicians, team leaders, supervisors, managers)

Production progress & Downtime visual boards (at production, supply chain or maintenance offices)

“Actual vs Target” visual board with a summary of stops during the shift (at production line)

Material Request & Replenishment Mission

Overall Factory View, with key information for employees (at coffee machine, entrance, corridors)

Andon in the corridors

Mobile app to check the production progress of the whole plant or a specific module (technicians, team leaders, supervisors, managers)

Production progress & Downtime visual boards (at production, supply chain or maintenance offices)

“Actual vs Target” visual board with a summary of stops during the shift (at production line)

Material Request & Replenishment Mission

Overall Factory View, with key information for employees (at coffee machine, entrance, corridors)

Andon in the corridors

Mobile app to check the production progress of the whole plant or a specific module (technicians, team leaders, supervisors, managers)

Production progress & Downtime visual boards (at production, supply chain or maintenance offices)

“Actual vs Target” visual board with a summary of stops during the shift (at production line)

Material Request & Replenishment Mission

Overall Factory View, with key information for employees (at coffee machine, entrance, corridors)

Andon in the corridors

MES capability

Production execution

In manufacturing, our platform promotes operational excellence by enabling a lean way of working, eliminating non-value-added activities through digitization and modern technology. It controls and manages the shop floor with a continuous ability to collect and manage necessary data. Mobile apps provide direct access to operational instructions, and augmented reality allows interaction with full-scale digital models.

Execution of production (by machine), displaying all information regarding current production order, realtime machine data (quantity, status,…) and process data (e.g.: temperature, calibration,…)

Start of the production order, selected from a sequence of scheduled orders (read from shopfloor schedule)

At start of the shift: Login / logout operator or declaration of number of people per line. Skill map check. Checklist

Production progress declaration: produced quantity, scrap (automatic populated in case of data collection)

Stop of the production order with declaration of data

Realtime collection of production data (quantity, status,…) and machine process data (e.g.: temperature, calibration,…)

machinecontrolboard

MES capability

Performance loss: Downtime & Escalation

Performance takes into account Performance Loss, which accounts for anything that causes the manufacturing process to run at less than the maximum possible speed when it is running (including both Slow Cycles and Small Stops). Real-time downtime information enables immediate response, increasing operational efficiency, while long-term data collection facilitates detection and analysis of problems related to the production process.

PerformancelossDowntimeEscalation

Collection and tracking of downtime information and related causes (manual from operation, automatic from sensor / plc)

Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management

Enable predictive maintenance. Integration with SAP PM (Plant Maintenance): order / notification creation and confirmation

Track time spent on non-productive activities

Escalation: Real-time notification to cross-support function involved (e.g. maintenance,…). Escalation to supervisors/managers when times are longer than expected

Collection and tracking of downtime information and related causes (manual from operation, automatic from sensor / plc)

Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management

Enable predictive maintenance. Integration with SAP PM (Plant Maintenance): order / notification creation and confirmation

Track time spent on non-productive activities

Escalation: Real-time notification to cross-support function involved (e.g. maintenance,…). Escalation to supervisors/managers when times are longer than expected

Collection and tracking of downtime information and related causes (manual from operation, automatic from sensor / plc)

Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management

Enable predictive maintenance. Integration with SAP PM (Plant Maintenance): order / notification creation and confirmation

Track time spent on non-productive activities

Escalation: Real-time notification to cross-support function involved (e.g. maintenance,…). Escalation to supervisors/managers when times are longer than expected

MES capability

Maintenance process

Problems: Higher equipment up-time and reduced critical component failure. Speed up Maintenance intervention. Missed correct maintenance timing on PM reporting. Missed Knowledge base for complex issue resolution (Video).

Machine Breakdown. Maintenance request by Shop floor Operator

Early prediction of malfunction / sensor problem (System)

Notification to Engineer, list of all breakdowns / issues by urgency and type

Engineer can see all information about the “breakdown, failure reason and holistic view of equipment / sensors data and status. Start the Maintenance

Access to Video Knowledge Base – “How to Video Guide” & Best practices

Check Spare Parts stocks in real time, picking process from Warehouse

Record Video or Audio of the activity to load to the Knowledge Base

Close the Activity with correct maintenance data for Maintenance Report

maintenanceprocess

MES capability

Product declaration & components consumption

Product declaration components consumption

Declaration of finish or sub-assembly good at end of each container (box / pallet), scanning qr-code of the new container, assigning all the batch information to it (production / batch lot, quantity and relative required info)

Optional: Auto-consumption based on produced quantity, customizable by material or material type / group

Interface with ERP, real time data to perform the backflushing

Trigger the mission to move the produced goods to FG warehouse or intermediate production buffer. As well, will trigger the request of a new packaging if required for next

During the consumption, the system will verify that component is part of the bill of material (or part of production order components list), that the quality status of the lot or container is approved to be used in production. As well, if the case, the system will manage the consignment status. System automatic realign the stock in case of disaligned position

Consumption of components / sub-assemblies for the current production, scanning container qr-code unique ID

All the production declaration and components consumption are registered for reporting and traceability

Declaration of finish or sub-assembly good at end of each container (box / pallet), scanning qr-code of the new container, assigning all the batch information to it (production / batch lot, quantity and relative required info)

Optional: Auto-consumption based on produced quantity, customizable by material or material type / group

Interface with ERP, real time data to perform the backflushing

Trigger the mission to move the produced goods to FG warehouse or intermediate production buffer. As well, will trigger the request of a new packaging if required for next

During the consumption, the system will verify that component is part of the bill of material (or part of production order components list), that the quality status of the lot or container is approved to be used in production. As well, if the case, the system will manage the consignment status. System automatic realign the stock in case of disaligned position

Consumption of components / sub-assemblies for the current production, scanning container qr-code unique ID

All the production declaration and components consumption are registered for reporting and traceability

Declaration of finish or sub-assembly good at end of each container (box / pallet), scanning qr-code of the new container, assigning all the batch information to it (production / batch lot, quantity and relative required info)

Optional: Auto-consumption based on produced quantity, customizable by material or material type / group

Interface with ERP, real time data to perform the backflushing

Trigger the mission to move the produced goods to FG warehouse or intermediate production buffer. As well, will trigger the request of a new packaging if required for next

During the consumption, the system will verify that component is part of the bill of material (or part of production order components list), that the quality status of the lot or container is approved to be used in production. As well, if the case, the system will manage the consignment status. System automatic realign the stock in case of disaligned position

Consumption of components / sub-assemblies for the current production, scanning container qr-code unique ID

All the production declaration and components consumption are registered for reporting and traceability

MES capability

Workforce management and skill map

Resource & Labor management, controlling and monitoring workforce skills vs production activity. Skillmap enables a flexible workforce that is capable the run in a 24/7 enviroment with a high productivity and quality

Workforce management and skill map

Track the login / logout of workforce on production machine, checking worker skill vs production activity

Definition and tracking of training plan

Display the work instructions (operating procedures, assembly drawing and any relevant documents uploaded to the routing)

Management of the workforce skills level per plant, machine and operation

Report of workforce flexibility/performance/availability. Report of skills certifications per worker and total workforce

MES capability

Quality and defect management

Closed-Loop Quality Management to improve the quality of products and processes

Qualityanddefectmanagement (1)

Perform a check list before the start of new production order

Management of Scrap in shopfloor

Predict quality defects, analyze real time data from manufacturing process. Early detection if a batch is defective, so supervisor can stop the process to minimize cost and loss

Declaration of defects during manufacturing process

Remote Quality Monitor: Monitor and predict the effect of deviating temperature, relative humidity (see IIOT section)

Record internal problems, repository of all quality notifications. Track related Corrective Actions & Audit (coming soon)

Collect quality of the product along the entire supply chain. Manage quality status by batch and container

Integration with Statistical Process Control system: collect real-time process data

Report & Tools for data analysis

Perform a check list before the start of new production order

Management of Scrap in shopfloor

Predict quality defects, analyze real time data from manufacturing process. Early detection if a batch is defective, so supervisor can stop the process to minimize cost and loss

Declaration of defects during manufacturing process

Remote Quality Monitor: Monitor and predict the effect of deviating temperature, relative humidity (see IIOT section)

Record internal problems, repository of all quality notifications. Track related Corrective Actions & Audit (coming soon)

Collect quality of the product along the entire supply chain. Manage quality status by batch and container

Integration with Statistical Process Control system: collect real-time process data

Report & Tools for data analysis

Perform a check list before the start of new production order

Management of Scrap in shopfloor

Predict quality defects, analyze real time data from manufacturing process. Early detection if a batch is defective, so supervisor can stop the process to minimize cost and loss

Declaration of defects during manufacturing process

Remote Quality Monitor: Monitor and predict the effect of deviating temperature, relative humidity (see IIOT section)

Record internal problems, repository of all quality notifications. Track related Corrective Actions & Audit (coming soon)

Collect quality of the product along the entire supply chain. Manage quality status by batch and container

Integration with Statistical Process Control system: collect real-time process data

Report & Tools for data analysis

MES capability

Traceability

Traceability

Collection of Machine Data, e.g. Produced quantity, scraps,…

Collection of Machine downtime status and changes, (production, maintenance, material stock out,…)

Collect specific product process data from machine (e.g.: temperature, calibration,…)

Collect the batch or serial number of material used during the production (manual and automaticconsumption)

Collect the list of activity performed during the production, e.g. start and stop of production orders, dowtimes, maintenance, setup, change of parameters

Collection other process data, automatic or manual input from workers, quality, technician, engineer,… e.g. check list, quality controls,…

Ability to collect and trace the information for individual device (by serial number)

Analytics and report for fully traceability

MES capability

Analytics & Reports

analyticsReports

OEE reports: help find and solve production bottlenecks. Analyses and prioritization of the causes behind lost capacity

Traceability of materials

Production Downtime Register

Ability to integrate multiple data sources for visualization and analysis

Pareto to prioritize actions in order to improve efficiency

Machine Production Data collection

Production Downtime Register

Traceability of operations

Machine Production Data collection

Ability to integrate multiple data sources for visualization and analysis

OEE reports: help find and solve production bottlenecks. Analyses and prioritization of the causes behind lost capacity

Traceability of materials

Production Downtime Register

Ability to integrate multiple data sources for visualization and analysis

Pareto to prioritize actions in order to improve efficiency

Machine Production Data collection

Production Downtime Register

Traceability of operations

Machine Production Data collection

Ability to integrate multiple data sources for visualization and analysis

OEE reports: help find and solve production bottlenecks. Analyses and prioritization of the causes behind lost capacity

Traceability of materials

Production Downtime Register

Ability to integrate multiple data sources for visualization and analysis

Pareto to prioritize actions in order to improve efficiency

Machine Production Data collection

Production Downtime Register

Traceability of operations

Machine Production Data collection

Ability to integrate multiple data sources for visualization and analysis

MES capability

User and role management

User management

Role management

Access to authorized plants

Single sign-on (interface with Active Director)

User and rolemanagementLabelprinting

MES capability

Label printing

label Printing

Generation of Unique container identification

Configurator of label template (qrcode, barcode, odette)

Printer management

Generation of Unique container identification

Configurator of label template (qrcode, barcode, odette)

Printer management

Generation of Unique container identification

Configurator of label template (qrcode, barcode, odette)

Printer management

Warehouse Management
System

WMS capability

Unique identification on container to drive traceability & quality

Introducing a Unique identification on every container with barcode, qr-code, rfid or nfc tag

There are other strong business drivers for uniquely coded containers:

Improved batch visibility and accountability

Efficient batch segregation in the case of quality issues

Simplifying investigation work in the case of potential deviations during fill and finish operations. This reduces risk and can limit the direct financial impact from missed revenue or material shortages

Traceability and real time stock

Capable of high-speed processing and readability using existing off-the-shelf equipment and readers

Overall improvement of manufacturing processes and efficiency (e.g., OEE, TCO, etc.)

WMS capability

Visual Management in warehouse & internal logistic

Consider a warehouse, which provides for the storage and subsequent retrieval of items that will constitute material demands in the shop floor; the storage and retrieval functions will be automated and guided by the system. In addition, every movement of material within the shop floor must be coordinated by the system. Visual boards will help measure and monitor all warehouse and material handling activities:

VisualManagementinwarehouseinternallogistic

Performance by hour and Mission summary

Alert on material availability or stockout

Shipment status by Cargo and Delivery notes

Production material requests by type: finish good, component or packaging

Forklift mission status and timing

Request from Machine, Buffers, Kanban, Supermarket: Status and time for each request

Status of each forklift (forklift, 3wayforklift,…)

Performance by hour and Mission summary

Alert on material availability or stockout

Shipment status by Cargo and Delivery notes

Production material requests by type: finish good, component or packaging

Forklift mission status and timing

Request from Machine, Buffers, Kanban, Supermarket: Status and time for each request

Status of each forklift (forklift, 3wayforklift,…)

Performance by hour and Mission summary

Alert on material availability or stockout

Shipment status by Cargo and Delivery notes

Production material requests by type: finish good, component or packaging

Forklift mission status and timing

Request from Machine, Buffers, Kanban, Supermarket: Status and time for each request

Status of each forklift (forklift, 3wayforklift,…)

WMS capability

Receipt. Identification

ReceiptIdentification

Good Receipt, ASN, PO Transfers, Returns imported from ERP

Option to print a master label from the list of good receipt

Quality management at inbound

Cross-Docking

Automatic mission to shopfloor in case of pending requests

Container Identification

Associate the Unique ID with the related good receipt information

Identification starting from supplier master label, good receipt number (imported from ERP) or Lot / Batch

Multi container identification

Association of the internal batch (lot) with supplier batch

Quality status

Consignment status

Full track of the position and movements everywhere in the factory (traceability)

WMS capability

Quality inbound

Quality management by batch or container (box, pallet,..)

Integration with ERP Quality Module (if exist)

Usage decision by batch or container

Management of inspection strategy, free pass status

Vendor control & documentation

In case of partial rejection of a container, option to move the the “rejected” boxes to «scrap / non-conformity / return to vendor» zone

System keep the sync of the batch quality status with ERP. As well manage the quality status of each container – update the quantity by status on ERP

Quality could takes the quality usage decision on the entire batch or for each container

qualityinbound

WMS capability

Warehouse and location management

Introduction of greater automation in the materials handling process. Continuous analysis and optimization of the warehouse layout and activities

Warehouseandlocationmanagement

Storage definition, in relation with ERP Storage

Floor pallet stacking or block stacking, with time-windows and automatic internal replenishment from storage

Optimization for ABC, FIFO, lot split on aisle, material re-shuffling and reorganization for optimizing storage

Zone management (areas)

Buffer, Kanban and supermarket management

Locations management: number of containers, size of containers, weight, predefined material allocation, quality state accepted

Configurable Workflow for multi path steps

Storage definition, in relation with ERP Storage

Floor pallet stacking or block stacking, with time-windows and automatic internal replenishment from storage

Optimization for ABC, FIFO, lot split on aisle, material re-shuffling and reorganization for optimizing storage

Zone management (areas)

Buffer, Kanban and supermarket management

Locations management: number of containers, size of containers, weight, predefined material allocation, quality state accepted

Configurable Workflow for multi path steps

Storage definition, in relation with ERP Storage

Floor pallet stacking or block stacking, with time-windows and automatic internal replenishment from storage

Optimization for ABC, FIFO, lot split on aisle, material re-shuffling and reorganization for optimizing storage

Zone management (areas)

Buffer, Kanban and supermarket management

Locations management: number of containers, size of containers, weight, predefined material allocation, quality state accepted

Configurable Workflow for multi path steps

WMS capability

Putaway, Storage & Retrieval operations

Putaway (first loading)

Full activity guided by the system

Optimization of the destination and path

Coordinate various missions in case of multi path steps

Take care of shopfloor pending request (urgent mission to shopfloor)

Location with automatic internal replenishment (e.g. floor stacking, gravity rack)

WMS capability

Material handling

Various operations for material handling. Full track of the container position and movement inside the factory (traceability)

materialhandling

Move container between locations

Move partial quantity between containers

System control (poka-yoke) to avoid issue on traceability (mix of lot, quality state,…)

Move container to buffers

Forklift mission status and Change and remove identification

Change Consignment status

Move containers between pallets

Change quality status

Move container between locations

Move partial quantity between containers

System control (poka-yoke) to avoid issue on traceability (mix of lot, quality state,…)

Move container to buffers

Forklift mission status and Change and remove identification

Change Consignment status

Move containers between pallets

Change quality status

Move container between locations

Move partial quantity between containers

System control (poka-yoke) to avoid issue on traceability (mix of lot, quality state,…)

Move container to buffers

Forklift mission status and Change and remove identification

Change Consignment status

Move containers between pallets

Change quality status

WMS capability

Shopfloor Replenishment

Automatic or manual replenishment of the material required for the current production order based on bill of material (dynamic) or specific kanban / buffer configuration.

ShopfloorReplenishment

Strategy for Replenishment:

Kanban: specific part number with reorder point / quantity

Dynamic: based on the BOM of current Production Order, with reorder point and reorder qty (configuration of the dynamic machine / buffer)

Manual call for specific material replenishment thru mobile app (operator, supervisor)

Trigger:

Picking from operator, system automatically check material stock vs reorder point

Start and extend the production order

Quantity produced (automatic data collection), checking BOM part numbers stock vs reorder point (dynamic)

System automatically guide and control every activities for material movement required to replenish the machine or kanban (warehouse operation, forklift mission, automatic vehicle,…)

Strategy for Replenishment:

Kanban: specific part number with reorder point / quantity

Dynamic: based on the BOM of current Production Order, with reorder point and reorder qty (configuration of the dynamic machine / buffer)

Manual call for specific material replenishment thru mobile app (operator, supervisor)

Trigger:

Picking from operator, system automatically check material stock vs reorder point

Start and extend the production order

Quantity produced (automatic data collection), checking BOM part numbers stock vs reorder point (dynamic)

System automatically guide and control every activities for material movement required to replenish the machine or kanban (warehouse operation, forklift mission, automatic vehicle,…)

Strategy for Replenishment:

Kanban: specific part number with reorder point / quantity

Dynamic: based on the BOM of current Production Order, with reorder point and reorder qty (configuration of the dynamic machine / buffer)

Manual call for specific material replenishment thru mobile app (operator, supervisor)

Trigger:

Picking from operator, system automatically check material stock vs reorder point

Start and extend the production order

Quantity produced (automatic data collection), checking BOM part numbers stock vs reorder point (dynamic)

System automatically guide and control every activities for material movement required to replenish the machine or kanban (warehouse operation, forklift mission, automatic vehicle,…)

WMS capability

Order fulfilment: picking and kitting

Orderfulfilmentpickingandkitting

Kitting for Production order (low volume / small components)

Multi pick methods: zone picking, pick & pass

Automation integration with Lean Lifts and ASRS

Picking activity guided by the system

Kitting process with modern mobile application

Visual Board for real time monitor of activities

Pick to cart, pick to pallet, pick to train, case picking

Coordination of kitting / picking in external warehouse (3PL)

Kitting for Production order (low volume / small components)

Multi pick methods: zone picking, pick & pass

Automation integration with Lean Lifts and ASRS

Picking activity guided by the system

Kitting process with modern mobile application

Visual Board for real time monitor of activities

Pick to cart, pick to pallet, pick to train, case picking

Coordination of kitting / picking in external warehouse (3PL)

Kitting for Production order (low volume / small components)

Multi pick methods: zone picking, pick & pass

Automation integration with Lean Lifts and ASRS

Picking activity guided by the system

Kitting process with modern mobile application

Visual Board for real time monitor of activities

Pick to cart, pick to pallet, pick to train, case picking

Coordination of kitting / picking in external warehouse (3PL)

WMS capability

Inventory control & stock management

Inventorycontrol

Inventory control. Physical vs Logical checks & adjustment

Annual physical stock count. Integration with ERP for annual financial adjustment

Each movement trigger real-time update to ERP

Stock analysis & KPI for warehouse and shipment handling activities

Full track of the position and movements everywhere in the factory (traceability)

Cycle counting with multiple strategy: abc, value, specific material group, counter / re-counter / auditor

Each movement is recorded with all relevant log information: users, datetime, source & destination

Inventory control. Physical vs Logical checks & adjustment

Annual physical stock count. Integration with ERP for annual financial adjustment

Each movement trigger real-time update to ERP

Stock analysis & KPI for warehouse and shipment handling activities

Full track of the position and movements everywhere in the factory (traceability)

Cycle counting with multiple strategy: abc, value, specific material group, counter / re-counter / auditor

Each movement is recorded with all relevant log information: users, datetime, source & destination

Inventory control. Physical vs Logical checks & adjustment

Annual physical stock count. Integration with ERP for annual financial adjustment

Each movement trigger real-time update to ERP

Stock analysis & KPI for warehouse and shipment handling activities

Full track of the position and movements everywhere in the factory (traceability)

Cycle counting with multiple strategy: abc, value, specific material group, counter / re-counter / auditor

Each movement is recorded with all relevant log information: users, datetime, source & destination

WMS capability

Shipment

Enable execution and control of the Shipment process

Shipment

Delivery analysis with stock availability analysis

Cargo management

Dock Scheduling

Slot assignment to cargo

Picking and Packing

Labeling, Check & Load

Truck loading

Print Documents & Post good issue

Visual boards for real time progress update

Integration with ERP

WMS capability

Integration with various automation systems

LGV & AGV (Electric80, TecnoFerrari, Still,…)

Lean Lifts (Kardex, Automatic 3-Way Forklift )

Lean Lifts (Kardex, Modula)

ASRS Automatic Storage and Retrieval System

Palletizing & Wrapper

Weight System

RFID gates & antennas, NFC devices

Automatic Receipt & Identification system: Integration with equipment to automatically identify pallets/box at receipt area

Integrating directly with PLC / Sensors

Integrationwithvariousautomationsystems

Are you interested in modern factory management?