
Intelligent Factory System
Simplify, connect and enhance your operational backbone


Our platform enables factory reactivity and responsiveness to optimize efficiency and customer service.
We apply Lean Manufacturing Techniques (PULL) to strain the factory flow for superior performance.
Our platform enables factory reactivity and responsiveness to optimize efficiency and customer service.
We apply Lean Manufacturing Techniques (PULL) to strain the factory flow for superior performance.
Our platform enables factory reactivity and responsiveness to optimize efficiency and customer service.
We apply Lean Manufacturing Techniques (PULL) to strain the factory flow for superior performance.

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Manufacturing Execution System
Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.

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Warehouse Management System
Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.

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Manufacturing Execution System
Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.

d-one
Warehouse Management System
Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.

d-one
Manufacturing Execution System
Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.

d-one
Warehouse Management System
Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.
Both modules are add-ons to your ERP
They are natively integrated and allow you to develop the factory of the future.
A fully connected factory leveraging
Industry 4.0
All modules can be connected and integrated through IoT and Data Collection to existing systems, devices, and PLC to enable a digital twin of your factory environment: a full visibility for optimized and responsive operations and monitoring energy efficiency.

Molding & Plastic technology

QR Code, RFID, Nfc assembly

Testing machine assembly

Modular & smart assembly

Sensor & PLC assembly

Data lake and Iot ecosystem

Production line assembly

Additive manufacturing

Visual boards & Mobile app
MES capabilities
WMS capabilities
MES capability
Shopfloor Scheduling integrated with manufacturing execution
Once we move from planning to execution, Shopfloor Scheduling supports in creating the best detailed production plan. It’s a centralized point of communication in the company, between your planning department and shop floor team leaders and workers.

MES capability
Shopfloor Scheduling & sequence optimizer
Drives machine optimized production sequences with the best utilization of factory capacity and taking into account potential constraints

MES capability
Clear To Build: material availability check
The fully integrated Clear-To-Build functionality will always verify that materials, sub-assemblies, machines and people are available to start production

MES capability
Routing: templates, machine capacity, equipment

MES capability
Calendar, Shifts and Setup Time

MES capability
Visual Management. Control of operations.
Visual management is a way to visually communicate expectations, performance, standards or warnings in a way that requires little or no prior training to interpret. You may have heard this term in the context of the workplace, particularly factories, but it is actually used in all kinds of everyday scenarios. Walk down the corridor and immediately turn to look at the factory or the progress of a specific production line.

MES capability
Production execution
In manufacturing, our platform promotes operational excellence by enabling a lean way of working, eliminating non-value-added activities through digitization and modern technology. It controls and manages the shop floor with a continuous ability to collect and manage necessary data. Mobile apps provide direct access to operational instructions, and augmented reality allows interaction with full-scale digital models.


MES capability
Machine Data Collection (Industrial IOT)

MES capability
Machine Management, production line and workstations

MES capability
Equipment and Parameters (linked with IIOT variable)
Centralized management of equipment and IoT devices, ensuring accurate tracking and efficient monitoring of equipment parameters

MES capability
Performance loss: Downtime & Escalation
Performance takes into account Performance Loss, which accounts for anything that causes the manufacturing process to run at less than the maximum possible speed when it is running (including both Slow Cycles and Small Stops). Real-time downtime information enables immediate response, increasing operational efficiency, while long-term data collection facilitates detection and analysis of problems related to the production process.

MES capability
Maintenance Management
Enables full control and tracking of all company resources. Enables informed decisions on creating or improving maintenance processes. Ensures that the company’s equipment remains in exceptional working condition, minimizing downtime and unexpected repairs.

MES capability
Maintenance process
Problems: Higher equipment up-time and reduced critical component failure. Speed up Maintenance intervention. Missed correct maintenance timing on PM reporting. Missed Knowledge base for complex issue resolution (Video).

MES capability
Work instruction
Provides a streamlined and efficient way to create, manage, and distribute work instructions to employees. The Work Instruction functionality allows to create standardized work instructions, including step-by-step instructions and visual aids, ensuring that employees have a clear understanding of their tasks and can perform them consistently.

MES capability
Product declaration & components consumption

MES capability
Workforce management and skill map
Resource & Labor management, controlling and monitoring workforce skills vs production activity. Skillmap enables a flexible workforce that is capable the run in a 24/7 enviroment with a high productivity and quality

MES capability
Quality and defect management
Closed-Loop Quality Management to improve the quality of products and processes

MES capability
Scrap & Rework
The Scrap & Rework functionalities allow businesses to capture and track all scrap and rework activities, including reasons for scrap or rework, quantities. It’s enabling businesses to identify and address issues quickly, reducing the risk of quality-related incidents

MES capability
Checklist
The checklist offers a comprehensive and user-friendly solution for managing and tracking the completion of various checks across different areas such as warehouse, production, and quality.
Improved compliance and quality control, leading to increased customer satisfaction and reduced risk of product recalls

MES capability
Quality notification, defect and non-conformance
Provide businesses with a comprehensive and efficient way to manage quality-related incidents, ensuring compliance and improving product quality.

MES capability
Workforce management
Centralized and efficient way to manage their workforce, including employee skills and skill maps. Track employee information, time and attendance, schedule worker assignments, monitor workforce performance, and documentation.

MES capability
Workforce: Skill mapping
The Skill Mapping functionality allows businesses to define and track employee skills, map them to specific job roles and tasks, and identify skill gaps that need to be addressed.

MES capability
Workforce: calendar, scheduling & assignment

MES capability
Traceability

MES capability
Analytics & Reports

MES capability
Reports

MES capability
User and role management

MES capability
Label printing

Warehouse Management
System
WMS capability
Unique identification on container to drive traceability & quality
Introducing a Unique identification on every container with barcode, qr-code, rfid or nfc tag

There are other strong business drivers for uniquely coded containers:
WMS capability
Visual Management in warehouse & internal logistic
Consider a warehouse, which provides for the storage and subsequent retrieval of items that will constitute material demands in the shop floor; the storage and retrieval functions will be automated and guided by the system. In addition, every movement of material within the shop floor must be coordinated by the system. Visual boards will help measure and monitor all warehouse and material handling activities:

WMS capability
Receipt. Identification

Container Identification
WMS capability
Quality inbound

WMS capability
Warehouse and location management
Introduction of greater automation in the materials handling process. Continuous analysis and optimization of the warehouse layout and activities

WMS capability
Putaway, Storage & Retrieval operations

WMS capability
Material handling
Various operations for material handling. Full track of the container position and movement inside the factory (traceability)

WMS capability
Shopfloor Replenishment
Automatic or manual replenishment of the material required for the current production order based on bill of material (dynamic) or specific kanban / buffer configuration.

Strategy for Replenishment:
Trigger:
Strategy for Replenishment:
Trigger:
Strategy for Replenishment:
Trigger:
WMS capability
Order fulfillment: picking and kitting

WMS capability
Inventory control & stock management

WMS capability
Shipment
Enable execution and control of the Shipment process

WMS capability
Integration with various automation systems

Are you interested in modern factory management?